Automotive Manufacturing

With tightening margins and fierce competition in the industry, automotive manufacturers are working heavily on optimising manufacturing processes in order to reduce costs and improve flexibility and time to market. The future of automotive manufacturing is likely to focus around key terms such as “Produce on demand”, “Process Standardization & Integration” and “Integrated Logistics”.
From the current processes used in manufacturing the industry is expected to move towards a Digital Planning/Manufacturing with the aim of increasing efficiency without having to add personnel on the floor. On the other hand, new technologies such as Magnesium Hot Forming, Liquid Hot Isostatic Pressing, or Plasma Spray Coating amongst others are expected to find increased usage. OEMs consider body in white and powertrain manufacturing to be most important for integrating innovative technologies and processes.

Automotive manufacturers are continuously moving towards a greater degree of automation in the body assembly process. Robots can achieve higher levels of volumes and precision than their human counterparts. German OEMs for instance have achieved almost 95 per cent automation in the body in white assembly. One of the leading drivers for this shift is the safety of factory workers, as it reduces the risk of exposure to physical hazards.